The SPARKLING RTG 800 automatic triblock brings together on a single oenological machine the isobaric filler, the corker for champagne corks and wine corks and the wire-hooding machine for the application and closure of 4-post wire-hoods with or without cap.

APPLICATION

Isobaric filling of effervescent or still drinks and wines, corking with champagne corks/wine corks, and wire-hooding.

TECHNICAL DATA

• Capacity: 500-600 b/h
• Type of bottle: glass – diameter from ø 55 to 115 mm and maximum height 375 mm – other sizes on request
• Maximum working pressure of the isobaric filler: 5 bar
• Type of cork: Champagne corks/wine corks: maximum H 52 mm – maximum ⌀ 31 mm
• Cork compression jaws: H 60 mm, made of hardened and ground stainless steel
• Type of wire-hood: 4-post wire-hood with cap – 4-post wire-hood without cap
• Air supply pressure: 6 bar
• Air consumption: 1,5 L/sec.
• Main power supply voltage: 400V 50/60Hz 3-phase (3PH+N+PE) – other voltages to order
• Auxiliary circuit power supply: 24V 50/60Hz
• Total installed power: 2 kW
• Weight of the machine: 2,000 Kg

DESCRIPTION

The SPARKLING RTG 800 automatic Triblock is intended for small and medium-sized bottling companies that need productions in automatic mode up to 500-600 bottles/hour.
The machine consists of a single base supporting three modules: an isobaric filler, a corking turret and a wire-hooding turret – All turrets are adjustable in height, which allows processing various bottle formats.

The 6-valve isobaric filler is equipped with a tank with maximum working pressure of 5 bar. The filling turret is predisposed for the installation of single or double pre-evacuation systems for the elimination of the oxygen from the bottle. In the version with the automatic management of the working cycles, a control display allows regulating intuitively the parameters of the different stages of the filling cycle.

The aspiration times, the duration of the CO 2 injection as well as the number of injections are set during the pre-evacuation of the oxygen from the bottle, whereas the times and the number of the degassing cycles are set during the depressurization before the closure of the bottle. The level of the product in the bottle is regulated by the length of the level pipes.

Even if designed for fermented or sparkling drinks such as sparkling wine, champagne, prosecco, beer, cider, and kombucha, this triblock is a versatile solution for those who have to bottle and to cork also still drinks and wines with the same machine. Both champagne corks and wine corks can be applied without any structural modification to the closing head of the corker. The closure with wine corks requires only the installation of the suitable kit and the deactivation of the wire-hooding turret to have only the corking turret working.

The corks can be fed in different ways, either through an orienting unit/automatic cork feeder for unidirectional and bidirectional corks or through a mechanical hopper in case of exclusive use of bidirectional corks.
The automatic wire-hooding station is designed for the application and closure of 4-post wire-hoods with our without cap and is equipped with 9-tube revolver magazine with a capacity of 2,000 pieces.
All components of our machines are designed to be easily accessible and inspectable to facilitate their cleaning and maintenance thus ensuring a long life.

Like all OMBF machines, this model is entirely manufactured of stainless steel, food quality plastic materials, and steel alloys, in compliance with the regulations in force concerning the “Materials and Articles in contact with Food”, MOCA: EC 1935/2004 Regulation.

The machine conforms to the Machinery Directive 2006/42/EC.

OMBF, a mechanical engineering company operating in the oenological sector, has always focused on offering customized machinery. To do so we equip our standard machines with suitable accessories or even examine with the customer the feasibility of expressly designed machines able to meet the specific requirements of any production line of the beverage and wine sector.

The teams of OMBF technical and trade departments are available to offer the customer an effective solution.

STANDARD EQUIPMENT

• 1 set of size parts for a single format of glass bottle. Further formats on request.
• 1 operation and maintenance manual
• Safety guards in compliance with the EC Regulations.
• Box with set of wrenches for rapid intervention.
• Certification of conformity to the EC Regulations.

Media

OPTIONS AND ACCESSORIES

ELECTRICAL SYSTEM AND MACHINE CONTROLS IN COMPLIANCE WITH THE PARAMETERS OF THE “INDUSTRY 4.0” PLAN”

• Machine controlled through PLC (Programmable Logic Controller), simple and user-friendly main-machine interface with the possibility of remote control of the production process through the corporate network.

ISOBARIC FILLER

• Pre evacuation of the oxygen from the bottles
• Double pre evacuation of the oxygen from the bottles
• Dummy bottles for sanitization of the valves
• Collector for connection to the C.I.P. unit/system

FOR THE CORKING HEAD

• Automatic mechanical feeder with hopper for bidirectional corks
• Orienting unit/automatic feeder for unidirectional corks
• Kit for the processing of wine corks

WIRE-HOODING HEAD

• Revolver magazine, capacity of 2,000 wire-hoods

SPECIAL CONTROL DEVICES

• Photocell checking the presence of the wire-hood at the discharge
• Photocell for the monitoring of bottle accumulation at the discharge

ELECTRICAL SYSTEM

• Manufactured in compliance with the UL/CSA standards for the U.S. and Canadian markets.

ACCESSORIES

• By pass rail for the free passage of the bottles (consisting of sliding plate and adjustable side rails made of stainless steel)